Optimization of milling parameters using Taguchi and ANOVA methods
DOI:
https://doi.org/10.14488/1676-1901.v22i4.4858Keywords:
Milling, Roughness, DOE, Taguchi methodAbstract
The milling process consists of removing excess metal from the surface of a part. Improving the performance of the milling process intrinsically depends on the reduction of variability in the critical quality characteristics defined for the products. The method is based on the design of experiments, using orthogonal matrices and statistical data analysis. According to the characteristics and purpose of the experiment, the equation used to determine the S/N was the lowest best. The objective of the experiment was to find a combination of milling parameters to achieve low roughness on the workpiece. Analyzed the interference of cutting parameters ap, fz, ae and vc in obtaining roughness and cutting force. For the results of roughness and resultant strength, no interaction was significant. As roughness is one of the customer's requirements, the best combination for roughness was analyzed. The best combination had a tooth feed (fz) at 0.05 (mm/tooth) and the depth of cut (ap) at 1.125 (mm).
Downloads
References
Almeida, H. S.; TOLEDO, J. C. Método Taguchi: Qualidade voltada para o Projeto do Produto e do Processo. Revista de Administração, São Paulo, v. 24, n. 4, p. 62-68, 1989.
ANTONY, J.; PERRY, D.; WANG, C.; KUMAR, M. An application of Taguchi method of experimental design for new product design and development process. Assembly Automation, v. 26, n. 1, pp 18–24, 2006. DOI: DOI: https://doi.org/10.1108/01445150610645611
BRITO, T. G.; PAIVA, A. P.; FERREIRA; J. R.; GOMES, J. H. F.; BALESTRASSI, P. P. A normal boundary intersection approach to multiresponse robust optimization of the surface roughness in end milling process withcombined arrays. Precision Engineering, v. 38, p. 628-638, 2014. DOI: https://doi.org/10.1016/j.precisioneng.2014.02.013
GHALME, S.; MANKAR, A.; BHALERAO, Y. J. Parameter optimization in milling of glass fber reinforced plastic (GFRP) using DOE Taguchi method. SpringerPlus, 2016. DOI: https://doi.org/10.1186/s40064-016-3055-y
GHANI, J. A.; CHOUDHURY, I. A.; HASSAN. H. H. Application of Taguchi method in the optimizations of end milling parameters. Journal of Materials Processing Technology. Malaysia, 2004. DOI: https://doi.org/10.1016/s0924-0136(03)00865-3
KHANNA, N.; GANDHI, A.; NAKUM, B.; SRIVASTAVA, A. Optimization and analysis or surface roughness for INVAR-36 in end milling operations. Materials Today: Proceedings 5. P. 5281-5288p, 2018. DOI: https://doi.org/10.1016/j.matpr.2017.12.111
MAIYAR, L. M.; RAMANUJAM, R.; VENKATESAN, K.; JERALD, J. Optimization of machining parameters for end milling of inconel 718 super alloy using Taguchi based grey relational analysis. Procedia Engineering 64, p. 1276-1282. 2013. DOI: https://doi.org/10.1016/j.proeng.2013.09.208
MIA, M. Mathematical modeling and optimization of MQL assisted end milling characteristics based on RSM and Taguchi method. Measurement 121,p. 249-260, 2018. DOI: https://doi.org/10.1016/j.measurement.2018.02.017
MONTGOMERY, D. C. Design and Analysis of Experiments. 7 ed. New York:
John Wiley, 2009.
RAVINDRANATH, V. M.; SHANKAR, G. S. S.; BASAVARAJAPPA, S.; SURESH, R. Optimization of Al/B4C and Al/B4C/Gr MMC drilling using Taguchi approach. Materials Today: Proceedings 4, p. 11181-11187, 2017. DOI: https://doi.org/10.1016/j.matpr.2017.08.085
ROSS, P. J. Aplicações das técnicas Taguchi na engenharia da qualidade. São Pualo: Makron, 1991.
SANDVIK, C. Manual Técnico de Usinagem. Sandviken, 2011.
WANG, X.; DUAN, J.; JIANG, M.; ZHANG, F.; KE, S.; WU, B. Investigation of processing parameters for three-dimensional lasber ablation based on Taguchi method. Int J Adv Manuf Technol, p. 2963-2974, 2017. DOI: https://doi.org/10.1007/s00170-017-0749-4
Published
How to Cite
Issue
Section
License
Copyright (c) 2023 Revista Produção Online
This work is licensed under a Creative Commons Attribution 4.0 International License.
The Journal reserves the right to make spelling and grammatical changes, aiming to keep a default language, respecting, however, the style of the authors.
The published work is responsibility of the (s) author (s), while the Revista Produção Online is only responsible for the evaluation of the paper. The Revista Produção Online is not responsible for any violations of Law No. 9.610 / 1998, the Copyright Act.
The journal allows the authors to keep the copyright of accepted articles, without restrictions
This work is licensed under a Creative Commons License .